Technical and environmental effects of concrete production : dry batch versus central mixed plant

Current environmental and economical circumstances accelerate the developments of new concrete constituents. Whereas the process technology impacts the mix-design strategy, it seems obvious that manufacturing process is prone to evolutions. This article presents a method to compare environmental and economical consequences of different technological solutions on the basis of the influence on the cement consumption needed for a given concrete performance. Case study is the choice of dry batch or central mixed concrete production systems for a ready mixed concrete production. The theoretical difference in cement consumption is estimated by considering that the water content fluctuation is by far the dominant factor governing the truck to truck variation. The addition of a mixer is effectively found to contribute to cement reduction. Environmental comparison is performed using an EADT indicator (Environmental Amortization Duration Time) defined in the article, and testing various environmental data. The EADT for energy consumption, released CO2 and particles are found below 6 years, in the whole range of tested environmental data for an annual production of 40,000 m3 yr 1, with 2 m3 mixer for the central mixed concrete plant. The NOx and SO2 EADT results are found sensitive to the releases of the steel plant. The financial amortization duration time corresponding to the purchase of a mixer, is found less than 2 years. Although the chosen application case is simplified, these results encourage further research. 2010 Elsevier Ltd. All rights reserved.